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UK’s largest mobile crane helps Costain build bridge

19 Aug 16 Costain has brought in the UK’s largest mobile crane to install the main deck girders for a bridge on the A465 Heads of the Valleys road dualling project in South Wales.

The 1,200t-capacity Gottwald AK680-3 was brought in for a series of lifts on the Clydach River Bridge. Six 70m-span weathering steel main plate girders were brought onto the site in sections by Victor Buyck Steel ÂÜÀòÔ­´´, with the lifting being carried out by Sarens Group.

Pairs of girders were joined together with bolted splices and internal bracing into 4m-high beams weighing 160t. The crane then lifted three of the pairs into place on the bridge abutments, ready to take a precast concrete deck to be completed later this year.

“Usually the next stage would be to put up permanent formwork and cast an in-situ deck,� said structures manager Dave Morris. “Instead, the whole deck will be precast in sections in a compound on site. There are two main reasons for this: it gives us critical programme savings and it also lightens the deck itself due to the reduction in support steelwork, so it’s a sustainable and a cost-saving engineering solution.�

When complete, the piled integral steel composite bridge will have a single 67m clear span over the River Clydach.

The site team also includes Atkins and Thames Valley ÂÜÀòÔ­´´; the client is the Welsh Government.

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